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Operations review  |  Mining
In this section
Rustenburg
Amandelbult
Union Section
Potgietersrust Platinums Limited (PPRust)
Lebowa Platinum Mines
Twickenham
Bafokeng-Rasimone Platinum Mine (BRPM)
Modikwa Platinum Mine
Kroondal Platinum Mine
Marikana Platinum Mine
Mototolo Platinum Mine
 
   
 
Im
 
   
Union Section (managed – 85% owned, with the Bakgatla-Ba-Kgafela Traditional
Community – 15%)
SAFETY
Union Section proudly reports the achievement of 3 million fatality-free shifts during 2007 with Richard shaft achieving 2 million fatality-free shifts. The mine has reduced lost-time injuries by 41% from 320 in 2006 to 189 in 2007, resulting in the LTIFR rate decreasing from 2.23 to 1.36. Union Section experienced one fatality in 2007.
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PRODUCTION
Unsafe work standards led to contractor dismissals at the declines in the first half of the year. The subsequent re-organising of working arrangements and employment of own employees to replace dismissed contractors progressed slower than anticipated and impacted on the mine's production. Safety stoppages, power and labour disruptions further affected output for the year. To alleviate the impact of the slower ramp-up at the declines and other factors affecting production, the mine treated low-grade surface stockpiled material. Lower milling rates, coupled with a lower head grade caused by the treatment of the low-grade material, resulted in equivalent refined platinum ounces declining by 2% or 7,300 ounces to 309,400 ounces.

The rehabilitation of the declines and increased primary development resulted in the immediately available ore reserves increasing by 23% to 19.7 months at the end of 2007. UG2 ore milled comprised 64% of total Union Section output compared to 56% in 2006.
 
image
William Taylor
 
COSTS 
Total cash on-mine costs increased by R259 million or 13% to R2.2 billion. Cash on-mine cost per tonne milled increased by 19% to R396 in 2007. Cash on-mine cost per equivalent refined platinum ounce increased by 16% to R7,188. The increased costs were primarily a function of significant inflationary pressures and above inflation labour cost increases.
 
CAPITAL EXPENDITURE
Capital expenditure for the year was R0.4 billion, a 53% increase from 2006. The increase is largely due to replacement project capital at the declines.
 
OUTLOOK
Current production of equivalent refined platinum levels are expected to be maintained over the ensuing years, while Union Section uses spare metallurgical capacity to process remaining low-grade surface stockpiles.
 
   
   
 
map of locations View map of locations
 
Projects
Union Section replacement projects
The third phase of the 4B and 4 South declines were approved by the Board in the first quarter of 2007. The extensions will maintain production capacity of 90,000 tonnes per month, ensuring efficient use of Union Mine's on-mine fixed cost base. Development of the decline barrels is on schedule.

Mining development in the 3 South UG2 decline project, which was seriously affected by falls of ground in the first quarter of 2006, has resumed. The project has been re-scheduled to reach steady-state production capacity of 50,000 tonnes per month during the fourth quarter of 2008.

The Spud UG2 conversion project was approved for implementation in the first quarter of 2007. This project was designed to exploit the UG2 orebody at the existing Spud shaft via existing redundant Merensky infrastructure. The latter will be used to establish the necessary production half-levels to achieve the project's steady-state UG2 production requirement of 80,000 tonnes per month. New access haulages will be developed below the UG2 horizon, between the 14 and 19 levels at Spud shaft to access the UG2 orebody. The capital development is on schedule.

The 5 South decline project concept study was reviewed. Approval has been granted to proceed with the pre-feasibility study, which has started.

A scoping study for the Union deep shaft project has been commissioned and scheduled for completion in the first quarter of 2008. A permitting process for a 3D seismic survey in the targeted area of the proposed deep shaft has also started. 
 
   
   
   
 
 
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