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Operations review  |  Mining
In this section
Rustenburg
Amandelbult
Union Section
Potgietersrust Platinums Limited (PPRust)
Lebowa Platinum Mines
Twickenham
Bafokeng-Rasimone Platinum Mine (BRPM)
Modikwa Platinum Mine
Kroondal Platinum Mine
Marikana Platinum Mine
Mototolo Platinum Mine
 
   
 
Im
 
   
Amandelbult Section (managed – 100% owned)
SAFETY
During the year, Amandelbult Section embarked on a safety initiative focused on eliminating injuries from the workplace and outcomes will be shared across the Group. The lost-time injury frequency rate reduced from 3.19 in 2006 to 2.85 in 2007. Three fatalities were experienced in 2007 compared to five in 2006.
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PRODUCTION
Production of equivalent refined platinum ounces decreased by 3% to 576,700 ounces from 595,200 ounces in 2006. The decrease was due to lower grades from higher UG2 mining (55% in 2007 compared to 51% in 2006) and the continued lower grades encountered on the Merensky horizon. However, tonnes milled increased marginally to 6,981,000 from 6,974,000, due to the increased UG2 mining. The effect of the increased UG2 and lower Merensky grade resulted in a decrease of 3% in the 4E built-up head grade from 5.29 g/t to 5.13 g/t. The Merensky grade is expected to progressively improve as the transition zone is breached and the No 2 shaft upgraded stope support measures become fully effective. The immediately available ore reserves decreased to 17.6 months at the end of 2007 from 18.3 months at the end of 2006 due to lower than expected performances from specialised development contractors. Immediately available face length remains constrained on the Merensky horizon at the mine's deeper sections. 
 
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Mark Farren
 
COSTS 
Total cash on-mine costs rose by R737 million or 30% to R3.2 billion. Cash on-mine cost per tonne milled increased by 30% to R453 in 2007. Cash on-mine cost per equivalent refined platinum ounce increased by 35% to R5,486 due to higher support costs associated with an increase in support density to meet new safety standard requirements, above-infiation wage increases and substantial infiationary increases on key commodities. This was further exacerbated by increased mining labour numbers to meet anticipated higher production levels.
 
CAPITAL EXPENDITURE
Total capital expenditure increased to R1.2 billion in 2007 from R0.7 billion in 2006. The mine incurred R0.3 billion on the East Upper UG2 expansion project. Ongoing capital expenditure increased by R94 million over 2006. 
 
   
   
 
OUTLOOK
The East Upper UG2 expansion project production deliveries are expected to commence in 2009 and is expected to yield 106,000 equivalent refined platinum from 2012. 
 
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Projects
Amandelbult Section projects
The East Upper UG2 project has commenced and the project is on schedule. The project will use existing Merensky mining infrastructure at No 2 shaft and the upper section of No 2 shaft area, namely at the 44 east raise bore and sub-incline, the 50 east footwall and 62 east footwall shaft inclines. The project will reach steady-state production in 2012, producing 106,000 platinum ounces per annum.

In support of the Amandelbult East Upper UG2 mining, expansion of the UG2 concentrator from 75,000 to 210,000 tonnes per month is required. Execution began in February 2007 with commissioning planned for the fourth quarter of 2008. Design and procurement is well advanced and civil construction is in progress.

As a consequence of the tonnage increase, a new tailings dam (3B), holding dam and upgraded tailings handling and pumping systems are required. The tailings dam feasibility study was approved in December 2006, with construction under way and commissioning planned for the third quarter of 2008. The tailings handling and pumping system upgrade has also started and will be in operation from quarter one of 2008.

The No 4 shaft project feasibility study is complete and being reviewed. The project aims to replace diminishing Merensky reef resources, and provides a moderate expansion of UG2 chromitite production output at Amandelbult. The project is designed to co-extract both the Merensky and UG2 reefs. Design production capacity for the project is 250,000 tonnes per month.
 
   
   
   
 
 
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